If you’re in the apparel business—whether you’re just starting out or already running a successful brand—choosing the right printing method is key to delivering high-quality products while keeping costs and sustainability in check.
Two of the most popular printing techniques today are Direct-to-Garment (DTG) and Screen Printing. But which one is the right fit for your business? Let’s dive in and compare DTG vs Screen Printing to help you make an informed decision.
Screen printing is a traditional method where ink is pushed through a mesh stencil onto fabric, applying each color in separate layers. This technique works well for simple, bold designs with solid colors and is often used for bulk orders.
✅ Durable prints – Ink penetrates deep into the fabric, making it long-lasting.
✅ Cost-effective for bulk production – If you need hundreds or thousands of the same design, screen printing can be more economical.
❌ Not ideal for complex designs – Multi-color, detailed graphics require multiple screens, making it expensive and time-consuming.
❌ High setup costs – You need to create separate screens for each color, which isn’t practical for small orders.
❌ Not eco-friendly – Screen printing uses a lot of water and plastisol inks that don’t biodegrade. Excess inventory from bulk orders can also contribute to textile waste.
If your brand focuses on sustainability or custom, small-batch printing, screen printing may not be the best choice.
DTG is a modern inkjet-based printing technology that sprays water-based ink directly onto fabric. Unlike screen printing, DTG allows for detailed, full-color designs without the need for screens or stencils.
✔ On-demand printing – No need to print in bulk; you can fulfill orders as they come in.
✔ Unlimited colors & intricate details – Perfect for photorealistic designs, gradients, and multicolor graphics.
✔ Eco-friendly & sustainable – Uses water-based inks, consumes less energy, and eliminates overproduction.
✔ Lower costs for small runs – No setup costs, making it ideal for one-off or small-batch orders.
At Kornit, our DTG printers are designed to deliver high-quality, sustainable, and efficient printing solutions, helping apparel brands reduce waste and meet customer demand in real-time.
| Feature | DTG Printing | Screen Printing |
|---|---|---|
| Print Quality | ✅ High resolution & full color | ✅ Great for solid colors |
| Ideal for Bulk Orders | ❌ No | ✅ Yes |
| On-Demand Printing | ✅ Yes | ❌ No |
| Minimum Order Quantity | ❌ Not required | ✅ Required |
| Sustainability | ✅ Eco-friendly | ❌ Uses water & plastic-based inks |
| Design Complexity | ✅ Supports intricate designs | ❌ Best for simple graphics |
| Setup Time | ✅ Instant | ❌ Time-consuming |
| Production Speed | ✅ Fast for small batches | ✅ Fast for large runs |
| Manpower Needed | 👤 1 person | 👥 4-5 people |
Choosing between DTG vs Screen Printing depends on your business model, order volume, and sustainability goals.
If you’re looking for a fast, cost-effective, and sustainable way to grow your apparel business, Kornit DTG printing solutions can help you scale with ease.
Both DTG and screen printing have their place in the industry. However, if you value quality, flexibility, and sustainability, DTG is the future of apparel printing.
📩 We’d love to hear your thoughts! What printing method do you prefer for your business? Have any questions about Kornit DTG solutions?
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